Norgren KA/802125/M/160 ISOLine Cylinder - ISO 6431
Part Number: KA/802125/M/160
Quick Summary
KA/802125/M/160 ISOLine cylinder delivers precise, double-acting actuation for food-processing and packaging lines. Engineers often grapple with corrosion-prone actuators that fail under wash-down and aggressive cleaning cycles, driving unplanned downtime and costly maintenance. This model is designed for high corrosion resistance and cleanability, with a stainless-steel barrel and hardened piston rod. It conforms to ISO 6431, VDMA 24562, and NFE 49-003-1, supporting regulatory compliance in hygienic environments. The combination of magnetic pistons, adaptive cushioning, and ISO 15552 compatibility translates into longer service life, easier installation, and reduced maintenance. By choosing KA/802125/M/160, teams can improve uptime while meeting industry standards and achieving predictable performance in demanding applications.
Product Information
Extended Description
KA/802125/M/160 Norgren: High corrosion and acid resistance | Conforms to ISO 6431, VDMA 24562 and NFE 49-003-1 | Ideal for applications in the food industry
Medium
Compressed air
Operating Temperature
-10 ... 80 °C, 14 ... 176 °F
Operating Pressure
1 ... 16 bar, 14 ... 232 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
125 mm
Stroke Length
160 mm
Operation
Double acting
Cushioning
Adaptive cushioning system (ACS)
Magnetic/Non-magnetic
Magnetic
Theoretical Force
7363 N
Materials - Barrel
X5 Cr Ni 18 10 (1.4301: AISI 304)
Materials - Piston Rod
X10 Cr Ni S 18 9 (1.4305: AISI 303)
Range
KA/802000
Series
ISOLine
Brand
IMI Norgren
102471248
Pneufit 10 Push-in fitting, Adaptor, Swivel elbow, 12mm, G1/2
102251248
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KQA/8125/00
Service kits for KQA/8000, 125mm diameter
M/50/LSU/5V
M/50 magnetically operated reed switch, 5m cable
QM/27/2/1
Switch mounting brackets for M/50
Feature: 125 mm cylinder diameter and 160 mm stroke provide extended travel with robust force output. Business Impact: Enables longer reach and higher load handling per cycle, reducing the number of actuators needed on a line. Application: Packaging and palletizing applications requiring reliable, repeatable stroke over multiple cycles. Theoretical Force of 7363 N ensures performance in challenging tasks and aligns with meat and dairy line requirements. Feature: Stainless steel barrel (X5 Cr Ni 18 10) and piston rod (X10 Cr Ni S 18 9) deliver superior corrosion resistance. Business Impact: Extends service life in wash-down environments, lowering maintenance costs and downtime. Application: Food processing and beverage lines where frequent cleaning is mandatory. Feature: Adaptive Cushioning System (ACS) reduces impact and noise, protecting components and surfaces. Business Impact: Minimizes wear, reduces vibration-induced malfunctions, and improves cycle precision. Application: High-speed advance/retreat operations in tight automation cells. Feature: Magnetic piston enables reliable position sensing without external encoders. Business Impact: Simplifies sensor integration and control logic, improving diagnostics and control accuracy. Application: Automated lines with PLC or smart IO monitoring. Feature: ISO 15552 compatibility and G1/2 port size simplify installation. Business Impact: Reduces integration time and parts diversity, lowering commissioning risk. Application: Retrofit projects and new lines using standard pneumatic hardware. The overall design supports predictable maintenance intervals and lifecycle cost reductions, backed by industry-standard specifications and real-world food-industry experience.
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FAQs
KA/802125/M/160 is designed around ISO 15552 mounting standards and accepts common Pneufit 10 push-in fittings. The port size is G1/2, aiding straightforward integration into standard pneumatic circuits. This minimizes retrofit risk and reduces the need for bespoke adapters, speeding up installation and ensuring reliable sealing in wash-down environments.
ACS provides controlled deceleration at the end of stroke, reducing impact, vibration, and peak loads on seals and guides. This translates to longer seal life, lower maintenance intervals, and quieter operation, especially in high-speed or continuous-cycle lines such as packaging and assembly stations.
Yes. The cylinder uses a stainless steel barrel (X5 Cr Ni 18 10) and a corrosion-resistant piston rod (X10 Cr Ni S 18 9), delivering superior cleanliness and wash-down compatibility. It also conforms to ISO 6431, VDMA 24562, and NFE 49-003-1, supporting compliance with hygienic process requirements in food processing and beverage lines.
The KA/802125/M/160 complies with ISO 6431, VDMA 24562, and NFE 49-003-1, with ISO 15552 compatibility for mounting. These certifications ensure interchangeability with industry-standard cylinders, validated performance under hygienic conditions, and consistent service life expectations, all of which reduce risk during procurement and system integration.
Service kits like KQA/8125/00 are available for KQ/8000-series components, supporting routine maintenance of 125 mm diameter cylinders. Regular kit replacement, combined with ACS and magnetic sensing, reduces downtime, extends life, and improves overall lifecycle cost in demanding environments such as food and beverage lines.