Norgren PSA/802080/F1/500 ISOLine Cylinder - Position sensor
Part Number: PSA/802080/F1/500
Quick Summary
PSA/802080/F1/500 is a position-sensing ISOLine pneumatic cylinder designed for precise piston feedback in automation and handling applications. In practice, engineers grapple with inconsistent sensor signals and integration delays that reduce throughput and complicate control loops. This cylinder aligns with the ISO 15552 standard and supports an absolute analogue output from its integrated position sensor, simplifying PLC or motion controller integration. For procurement, the combination of a robust 80 mm bore, 500 mm stroke, and a non-magnetic design reduces maintenance and aids long-term reliability. With sensor feedback, you gain traceable, repeatable positioning data, boosting quality, traceability, and overall equipment effectiveness in manufacturing lines.
Product Information
Extended Description
PSA/802080/F1/500 Norgren: Position sensor provides an absolute analogue output | Accurate feedback of piston position from a resistance potentiometer for use in a wide variety of applications | Dimensional standard according to ISO 15552 | Voltage proportional to the stroke length of the cylinder
Medium
Compressed air
Operating Temperature
-20 ... 80 °C, -4 ... 176 °F
Operating Pressure
1 ... 12 bar, 14 ... 174 psi
Standard
ISO 15552
Port Size
G3/8
Cylinder diameter
80 mm
Stroke Length
500 mm
Operation
Double acting
Cushioning
No cushioning
Magnetic/Non-magnetic
Non-magnetic
Theoretical Force
3016 N
Materials - Barrel
Anodised aluminium
Materials - Piston Rod
Stainless steel (austenitic)
Range
PSA/802000/F1
Series
ISOLine
Brand
IMI Norgren
Feature → Business Impact → Application: The PSA/802080/F1/500 uses an integrated absolute position sensor to deliver a stable analogue output, enabling tight closed-loop control and reduced positioning errors. This directly improves cycle reliability and reduces scrap in high-precision pick-and-place tasks, especially in packaging and assembly lines where repeatable stroke positioning matters. Feature → Business Impact → Application: Its ISO 15552 dimensional standard ensures true interchangeability with legacy and modern machines, lowering retrofit time and spare-part inventories while enabling rapid line upgrades across multiple stations. Feature → Business Impact → Application: With an 80 mm bore and 500 mm stroke, the cylinder accommodates a broad range of motions and forces (up to 3016 N theoretical), supporting applications from clamping to pushing in automated lines. Feature → Business Impact → Application: G3/8 port sizing and double-acting operation simplify integration with common pneumatic systems, reducing installation time and ensuring compatibility with standard air-lines in OEM setups. Feature → Business Impact → Application: The non-magnetic, stainless steel piston rod and anodised aluminium barrel offer corrosion resistance and long-life performance in demanding environments, lowering maintenance costs and downtime across the plant. The absence of cushioning reduces backpressure and wear in steady-state operations, while still allowing external damping strategies to be applied if needed. Overall, this configuration provides improved control accuracy, predictable maintenance planning, and clearer data for OEE metrics in modern factories.
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FAQs
When installing PSA/802080/F1/500, ensure alignment of the cylinder axis with the actuator’s load path and use compatible G3/8 fittings and tubing. Verify mounting hardware accommodates 80 mm bore and 500 mm stroke, and confirm electrical connections for the position sensor are shielded to minimize EMI. Additionally, confirm air supply is clean and dry to protect sensor accuracy.
The integrated sensor provides a voltage proportional to stroke length, delivering an absolute position reference at all times. This improves repeatability, reduces calibration drift, and enables precise end-of-stroke positioning. With reliable feedback, PLCs or motion controllers can tighten tolerances, optimize cycle times, and reduce scrap in high-precision tasks.
Yes. The PSA/802080/F1/500 uses ISO 15552 dimensional standards, which ensures interchangeability with other ISO-standard cylinders and simplifies retrofit projects. This compatibility minimizes unique spares, accelerates line upgrades, and supports consistent mounting interfaces across multiple machines in a factory network.
Norgren provides CAD data, brochures, and a detailed datasheet for the PSA/802080/F1/500. The CAD file helps with precise mounting and integration, the brochure outlines product features and options, and the datasheet includes operating ranges, electrical connections, and performance curves. These resources support accurate selection and compliant implementation on automation projects.
The cylinder features an anodised aluminium barrel and a corrosion-resistant stainless steel piston rod, reducing wear and maintenance needs in demanding environments. With no cushioning, users should apply external damping only if required by the application. Regular air quality checks and sensor calibration are recommended to sustain long-term accuracy and reliability.