Norgren PSA/802100/F1/100 ISOLine Cylinder - 100mm Stroke
Part Number: PSA/802100/F1/100
Quick Summary
Norgren PSA/802100/F1/100 is a double-acting ISOLine cylinder with a position sensor for precise automated control in manufacturing lines. Operators and engineers often struggle with slow feedback and misalignment in pneumatic actuators, which degrade cycle times and positioning accuracy. Core certifications and protections to consider include CE conformity and robust IP-rated sealing to withstand dust, splash, and contamination in harsh environments. With its integrated sensing and compact ISOLine profile, this cylinder delivers predictable performance, reduces wiring, and supports scalable automation across linear actuators and end-of-arm tooling. This combination yields improved machine uptime and easier supplier support for ongoing maintenance. In practice, it enables teams to meet tight tolerances in high-speed lines and aligns sensors with PLC feedback without extensive rework.
Product Information
Feature integrated position sensor and ISOLine profile; Business Impact real-time feedback and simplified wiring, enabling closed-loop control and faster changeovers; Application ideal for high-precision actuation in pick-and-place and assembly lines. Feature 100 mm bore and 100 mm stroke; Business Impact standardized force and travel, improving repeatability and reducing mispositioning; Application consistent clamping and pushing tasks in compact machine layouts. Feature double-acting actuation; Business Impact bi-directional movement for versatile positioning and live control in end-of-arm tooling; Application suitable for cycles requiring push and retract actions with synchronized sensors. Feature compact footprint and mounting compatibility; Business Impact easier retrofits and faster commissioning in legacy equipment; Application fits tight automation spaces and modular automation cells. Feature sensor-enabled operation; Business Impact enhanced data capture for predictive maintenance and Industry 4.0 connectivity; Application supports remote diagnostics and PLC integration for smarter lines. This combination of sensing, size, and actuation improves uptime, reduces maintenance complexity, and delivers measurable efficiency gains in modern factories.
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FAQs
Installation follows standard mounting patterns used by ISOLine cylinders. Start by selecting compatible end-rotary or foot mounts, align the sensor cable routing to avoid interference, and secure with the recommended bolts to avoid misalignment. Verify the bore alignment with a dial gauge, then connect the position sensor to the control system to enable closed-loop feedback. Ensure clean, dry air supply and proper filtration to preserve sensor accuracy over time.
With a 100 mm bore and 100 mm stroke, expect consistent thrust suitable for standard pick-and-place and positioning tasks, along with reliable bidirectional actuation. The integrated position sensor provides real-time feedback for PLC or other control systems, enabling closed-loop control, improved repeatability, and reduced need for external sensors. Response time and load capacity depend on system pressure and mounting configuration.
Yes, when paired with a compatible control system, this sensor-enabled cylinder supports precise end-of-arm tooling and repeatable positioning required in automotive assembly lines. The ISOLine profile keeps the footprint compact, aiding space-constrained cells, while the position sensor provides essential feedback for tight tolerances and high-speed cycles typical in automotive automation.
CE compliance and IP protection are common considerations for pneumatic cylinders in harsh environments. For PSA/802100/F1/100, verify the specific installation and system configuration to ensure CE conformity and the appropriate IP rating are achieved in your application. Consult the official datasheet and your integrator for confirmation tailored to your regional and safety standards.
Upgrading to a sensor-enabled cylinder reduces unplanned downtime through real-time position feedback and fewer external sensors. It improves cycle accuracy, lowers wiring and panel complexity, and accelerates commissioning. In high-volume lines, these gains translate to shorter changeover times, higher first-time-right rates, and a faster payback, especially when integrated with predictive maintenance workflows.