IMI Norgren PSA/802100/F1/160 ISOLine Cylinder - ISO 15552
Part Number: PSA/802100/F1/160
Quick Summary
IMI Norgren PSA/802100/F1/160 ISOLine cylinder is a pneumatic actuator with an integrated absolute position sensor for precise feedback on automated lines. Engineers frequently face delays and errors from missing or late position data, which disrupts cycle timing and throughput. Designed to ISO 15552 dimensional standards, this cylinder uses a non-magnetic, anodised aluminium barrel and a stainless steel piston rod to deliver reliable, long-life performance. The combination of position sensing and standardised mounting simplifies integration into existing control architectures and increases overall equipment effectiveness, while compatible fittings and common control valves reduce commissioning time and total cost of ownership.
Product Information
Extended Description
PSA/802100/F1/160 Norgren: Position sensor provides an absolute analogue output | Accurate feedback of piston position from a resistance potentiometer for use in a wide variety of applications | Dimensional standard according to ISO 15552 | Voltage proportional to the stroke length of the cylinder
Medium
Compressed air
Operating Temperature
-20 ... 80 °C, -4 ... 176 °F
Operating Pressure
1 ... 12 bar, 14 ... 174 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
100 mm
Stroke Length
160 mm
Operation
Double acting
Cushioning
No cushioning
Magnetic/Non-magnetic
Non-magnetic
Theoretical Force
4710 N
Materials - Barrel
Anodised aluminium
Materials - Piston Rod
Stainless steel (austenitic)
Range
PSA/802000/F1
Series
ISOLine
Brand
IMI Norgren
Feature → Absolute position sensor provides real-time piston feedback with an analogue output, enabling closed-loop control and reduced cycle time. Business Impact → Improves positioning accuracy, reduces scrap, and enhances repeatability in pick-and-place and assembly tasks. Application → Suitable for automated packaging and robotics where precise stroke measurement is critical. Feature → ISO 15552 standard ensures interchangeability and easy retrofits across brands. Business Impact → Lowers replacement and maintenance costs by simplifying spare parts and mounting compatibility. Application → Retrofit projects or multi-vendor lines benefit from quick, tool-free alignment. Feature → 100 mm bore and 160 mm stroke deliver substantial force and reach with a theoretical 4710 N thrust. Business Impact → Higher throughput and capability to handle heavier loads without resizing actuators. Application → Material handling and high-speed transfer stations.
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FAQs
Installing the PSA/802100/F1/160 ISOLine cylinder follows standard ISO 15552 mounting dimensions, which ensures drop-in compatibility with existing brackets, end-caps and mounting feet. Begin by confirming bore and stroke fit, align the actuator with the fixture, attach the G1/2 port fittings, and connect the position-sensor wiring to the control system. Use the provided documentation to verify alignment and electrical safety clearances.
In high-cycle environments, the 100 mm bore and 160 mm stroke deliver substantial available stroke length and force, with a theoretical 4710 N. The integrated absolute position sensor ensures precise feedback for closed-loop control, contributing to consistent cycle timing, reduced stiction, and improved repeatability. For longevity, ensure proper lubrication, keep within operating pressure (1 to 12 bar), and monitor wear on the stainless steel piston rod.
Yes. The cylinder uses a standard G1/2 port size and ISO 15552 dimensions, enabling straightforward compatibility with common pneumatic valves, manifolds, and mounting accessories. Its non-magnetic construction and corrosion-resistant aluminium barrel support reliable operation in typical industrial environments. For optimal results, pair with a compatible valve bank and ensure proper electrical interface to capture the sensor output without signal interference.
The product is designed to ISO 15552 for interchangeability and mounting compatibility. While CE, SIL, and IP ratings are common industry requirements, the data provided emphasizes ISO compatibility. Verify regional regulatory needs with your supplier and consult the datasheet for any region-specific certifications. Ensure the control system and safety modules integrate correctly with the cylinder’s position feedback to meet your clearance and risk management standards.
The PSA/802100/F1/160 ISOLine cylinder delivers tangible ROI through improved positioning accuracy, reduced cycle times, and lower assembly scrap. Maintenance benefits include longer service intervals due to stainless steel piston rod and anodised aluminium housing, plus predictable wear with ISO mounting. The absolute analogue position output simplifies diagnostics and reduces downtime when integrating into existing PLC or servo control loops.