Norgren PSA/802100/F1/500 ISOLine Cylinder - ISO 15552
Part Number: PSA/802100/F1/500
Quick Summary
PSA/802100/F1/500 air cylinder with a position sensor delivers precise piston feedback for automation systems. Engineers often struggle with unreliable position sensing and integration of sensorized cylinders into complex, ISO-standard lines. This ISOLine unit adheres to ISO 15552 dimensional standards and provides an absolute analogue output for repeatable, closed-loop control. The combination of a 100 mm bore, 500 mm stroke, non-magnetic construction, and corrosion-resistant materials helps reduce downtime and enables compact, high-precision actuation across demanding environments. This translates into improved cycle times, predictable performance, and easier integration with standard fittings and controllers.
Product Information
Extended Description
PSA/802100/F1/500 Norgren: Position sensor provides an absolute analogue output | Accurate feedback of piston position from a resistance potentiometer for use in a wide variety of applications | Dimensional standard according to ISO 15552 | Voltage proportional to the stroke length of the cylinder
Medium
Compressed air
Operating Temperature
-20 ... 80 °C, -4 ... 176 °F
Operating Pressure
1 ... 12 bar, 14 ... 174 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
100 mm
Stroke Length
500 mm
Operation
Double acting
Cushioning
No cushioning
Magnetic/Non-magnetic
Non-magnetic
Theoretical Force
4710 N
Materials - Barrel
Anodised aluminium
Materials - Piston Rod
Stainless steel (austenitic)
Range
PSA/802000/F1
Series
ISOLine
Brand
IMI Norgren
The PSA/802100/F1/500 integrates an absolute position sensor that outputs a continuous analogue signal correlated to the piston position, enabling true closed-loop control with reduced calibration and improved repeatability in automated pick-and-place and clamping tasks. In practice, you gain tighter tolerances, quicker fault detection, and easier integration with PLCs and motion controllers. The ISO 15552 100 mm bore and 500 mm stroke ensure universal mounting compatibility, enabling straightforward interchangeability with standard end fittings and brackets across existing lines. With a 1 to 12 bar operating pressure and G1/2 port, this cylinder offers flexible installation in varied production environments and supports reliable performance in compact automation cells. The anodised aluminium barrel and stainless steel piston rod provide durable, corrosion-resistant operation, extending service life in challenging environments while maintaining smooth actuation. A theoretical force of 4710 N at 12 bar ensures the device can handle heavier actuation loads without compromising speed, while the no-cushioning design supports higher-speed cycles and precise positioning. The non-magnetic construction reduces magnetic interference near sensitive sensors and control electronics, improving reliability in EMI-prone facilities. Overall, this cylinder aligns with industry best practices for reliability, ease of maintenance, and compatibility with standard automation components, helping OEMs lower total cost of ownership and shorten commissioning time.
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FAQs
Installation starts with confirming ISO 15552 compatibility for mounting and end fittings. Use the G1/2 port size and ensure correct piston orientation for double-acting operation. Mount with standard ISO end brackets, connect the 1 to 12 bar supply, and route the absolute position sensor wiring to the PLC or servo controller. Verify alignment and perform a leak check before commissioning.
The PSA/802100/F1/500 offers a theoretical force of 4710 N when operated at 12 bar. It supports an operating pressure range from 1 to 12 bar (14 to 174 psi). This combination provides robust actuation for heavier loads while preserving precise stroke control and repeatability in automated cycles.
Yes, the double-acting design with no cushioning supports higher-speed actuation and faster cycle times. The absolute position sensor provides precise feedback essential for rapid, repeatable positioning. However, for extreme high-speed tasks, verify the required acceleration profiles and confirm the controller can manage the sensor output within your closed-loop tuning parameters.
This cylinder adheres to ISO 15552 dimensional standards, ensuring compatibility with standard mounting and fittings. It includes an absolute analogue position sensor output, facilitating straightforward integration with PLCs and motion controllers for accurate position feedback and closed-loop control in automated lines.
Durable construction with anodised aluminium barrel and stainless steel piston rod minimizes corrosion and wear, reducing maintenance cycles. The absolute position sensor improves fault detection and reduces calibration overhead, shortening commissioning time and lowering downtime. Overall, you gain more reliable operation, improved process control, and a favorable total cost of ownership in automated systems.