Norgren PSA/802125/F1/250 ISOLine Cylinder - ISO 15552

Part Number: PSA/802125/F1/250
Manufacturer
Norgren
Part number
PSA/802125/F1/250

Quick Summary

Norgren PSA/802125/F1/250 is a position-sensing ISOLine cylinder used for precise piston positioning in pneumatic automation. Many engineers struggle with unreliable position feedback and drift in high-cycle lines, leading to misaligned moves and reduced throughput. While ISO 15552 dimensional standards support interchangeability, without reliable sensing the control loop remains a bottleneck. The built-in absolute analogue sensor delivers stable feedback across varying temperatures and cycles, boosting repeatability. The cylinder’s anodised aluminium barrel and stainless steel piston rod resist typical shop-floor wear, extending service life. Integrating this sensorized actuator enables tighter closed-loop control, easier PLC integration, and more consistent performance across demanding automation tasks.

Product Information

Extended Description

PSA/802125/F1/250 Norgren: Position sensor provides an absolute analogue output | Accurate feedback of piston position from a resistance potentiometer for use in a wide variety of applications | Dimensional standard according to ISO 15552 | Voltage proportional to the stroke length of the cylinder
Medium
Compressed air
Operating Temperature
-20 ... 80 °C, -4 ... 176 °F
Operating Pressure
1 ... 12 bar, 14 ... 174 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
125 mm
Stroke Length
250 mm
Operation
Double acting
Cushioning
No cushioning
Magnetic/Non-magnetic
Non-magnetic
Theoretical Force
7363 N
Materials - Barrel
Anodised aluminium
Materials - Piston Rod
Stainless steel (austenitic)
Range
PSA/802000/F1
Series
ISOLine
Brand
IMI Norgren
Position sensing with absolute analogue output provides direct feedback to the control system, enabling tighter closed-loop control and improved process repeatability in pick-and-place and clamping operations. This reduces scrap and rework while improving traceability across shifts. The result is higher overall equipment effectiveness (OEE) and more reliable automation on busy production lines. ISO 15552 standardization ensures easy interchangeability with existing pneumatic assets, reducing spare-parts inventories and downtime during line upgrades or maintenance. This compatibility simplifies retrofits and new-install timelines in packaging, handling, and assembly applications. The durable anodised aluminium barrel and stainless steel piston rod offer excellent wear resistance in challenging environments, extending service life and lowering lifecycle costs. The presence of an integrated sensor supports predictive maintenance and data-rich diagnostics for industrial automation teams.

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FAQs

PSA/802125/F1/250 follows ISO 15552 dimensions, ensuring straightforward interchangeability with existing ISO cylinders. The 125 mm bore and 250 mm stroke fit standard mounting patterns and bracketry, while the G1/2 port size supports common pneumatic plumbing. This compatibility minimizes retrofit complexity and reduces downtime during upgrades or replacements.
The cylinder offers an absolute analogue position sensor with voltage proportional to stroke length, delivering continuous feedback to PLCs and motion controllers. This enables tight closed-loop control, easier calibration, and reliable monitoring of piston position across cycles and temperatures, which is especially beneficial for precision handling and assembly tasks.
The PSA/802125/F1/250 is a double-acting cylinder with no internal cushioning. For high-speed or high-impact tasks, consider external cushioning or selecting a variant with built-in attenuation to protect the mechanism and improve lifecycle performance. The 1–12 bar operating range supports varied speeds, but placement, speed profiles, and load should be matched to avoid abrupt stops.
Important factors include confirming the G1/2 port size, ISO 15552 mounting compatibility, and the 125 mm bore with a 250 mm stroke to fit available space. Ensure proper mounting brackets, alignment with the load, and compatible control signals for the position sensor output. The non-magnetic internals also help minimize interference with nearby sensors and automation hardware.
The integrated position sensor provides real-time feedback that supports predictive maintenance and reduces unscheduled downtime. Durable materials—anodised aluminium barrel and stainless steel rod—enhance wear resistance, while the absolute position data improves calibration stability and traceability. Together, these factors contribute to lower total cost of ownership through fewer replacements, fewer scrap events, and better data for uptime optimization.